Automated Deep Ultrasonic Plastic Welder with 0.02mm Precision | CE RoHS Certified

High-Precision Deep Ultrasonic Welding System

1. 0.02mm Servo-Controlled Precision: Equipped with a servo pressure control system, this machine monitors welding depth and pressure curves in real time, achieving ±0.02mm tolerance (industry-leading accuracy) for sensitive applications like medical catheters and microelectronics encapsulation .
2. 10%-100%  Power Adjustment: Compatible with engineering plastics (ABS/PC/PP) and metal welding (copper/aluminum), ideal for lithium battery tabs and automotive sensor sealing .

Industry-Specific Solutions

1. New Energy Vehicles:
   • Battery Welding: Oxidation-free welding for copper/aluminum tabs, reducing resistivity by 15%, compatible with automated CCS battery assembly lines .
   • Sensor Sealing: IP67-certified sealing for automotive sensors, with weld strength reaching 90% of base material.
2. Medical Device Manufacturing:
   • Sterile Packaging: Non-contact welding minimizes particle contamination, compliant with ISO 13485 standards .
   • Wearable Devices: Micro-sensor housing welding with ≤0.1mm heat-affected zone (HAZ), ensuring component stability.
3. Consumer Electronics & Appliances:
   • Smart Home Components: One-step welding for ABS/PC buttons.
   • Heat Sinks: Seamless copper-aluminum composite welding.

Competitive Advantages

1. Smart Production Integration:
   • Data Tracing: Real-time recording of welding parameters (pressure, frequency) for quality analysis.
2. Cost Efficiency:
   • Quick Mold Change: 3-minute mold switching for small-batch production.
   • Energy Savings: 40% lower energy consumption vs. traditional resistance welding, saving $2,400+ annually (8h/day operation).

Service

1. Free Trial Welding + Customization: Sample testing and process development, with custom parameter delivered in 15 working days .
2. 3-Year Warranty + Lifetime Support: Extended coverage for core components (generators, ) .